Light Assembly Services

Repeatable sub-assembly and prep steps completed to documented work instructions. Ideal for programs where small upstream steps repeatedly interrupt production or fulfillment.

Typical scope

  • Simple sub-assemblies and pre-build steps (hardware, brackets, accessory prep)
  • Torque / fit checks when specified
  • Work-instruction adherence with verification points
  • Packaging integration (assembly + kit + pack-out in one flow)

Operational outcomes

  • Moves variable prep labor off the floor
  • Improves consistency by standardizing how prep steps are executed
  • Reduces downstream stoppages caused by missing/incorrect pre-assembled parts
  • Consolidates accountability across kitting + assembly + packaging

Quality & controls

  • BOM revision alignment and change control
  • Pack-out standards (bags/boxes/dividers/inserts)
  • Labeling rules and verification checkpoints
  • Exception reporting for shortages or alternates

Best fit

  • Volume SKUs with repeatable BOMs
  • Accessory packs required on most orders
  • Programs where inconsistent pack-out creates downstream noise

What to send for a fast quote

BOM + volumes

Parts list, monthly volume, and release cadence.

Pack-out rules

Bag/box format, inserts, and labeling standards.

Any assembly steps

Work instructions and acceptance checks if applicable.